Corrugated Packaging Types

Packaging varies in terms of construction, material and intended use. Common types of corrugated packaging include folding boxes, self-assembly boxes, shipping boxes, hinged lid boxes, lid and base boxes, retail display trays and gift packaging. Specialised packaging solutions such as wrap-around packaging, machine-erectable boxes and Bag-in-Box systems are also available.

The right packaging depends on several factors, including product size, weight, fragility, shipping conditions and intended use. While shipping boxes primarily protect products during transport, retail display trays are designed for product presentation, and gift packaging enhances the appearance of premium products. At prima, we develop custom packaging solutions tailored to your specific requirements.

Primary packaging directly contains or encloses the product, such as a bottle or food container. Secondary packaging groups several products together or provides additional protection and presentation. Tertiary packaging is mainly used for transporting and storing larger quantities of goods. Corrugated packaging can fulfil different functions depending on its application.

Sturdy shipping boxes and folding boxes made from corrugated cardboard are particularly suitable for shipping. Depending on the product, integrated dividers, partitions or corrugated layer pads can provide additional protection. Custom box designs help protect goods during transport and can reduce the need for additional void-fill materials.

The cost of custom packaging depends on factors such as dimensions, corrugated board grade, box construction, printing and order quantity. Additional manufacturing processes can also affect the price. At prima, we provide individual quotations based on your product requirements and desired production volume.

Custom packaging is particularly cost-effective for recurring orders and larger production volumes. The economic minimum order quantity depends on the box design, materials and manufacturing process. However, custom packaging can also be worthwhile for smaller production runs, especially for premium products or products requiring specialised protection.

Yes. At prima, we develop and manufacture custom corrugated packaging tailored to your products. Dimensions, material quality, box construction and design can all be customised. This allows us to optimise product protection, material usage, handling and transport efficiency.

Heavy products often require sturdy packaging made from double-wall corrugated cardboard. Fragile products can be protected with special box constructions, integrated partitions or additional corrugated layer pads. Key factors include product weight, transport conditions and the required stacking strength.

Yes. Corrugated boxes can be printed with company logos, product information, brand colours and custom designs. Depending on the requirements, printing methods such as flexographic printing, offset printing or flexographic preprint can be used. This allows packaging to serve both as product protection and as a branding and communication tool.

Resource-efficient packaging uses an appropriate amount of material, features a suitable construction and is designed for recyclability. Corrugated packaging is primarily made from paper-based materials and can generally be recycled through established paper recycling systems when appropriately designed. Custom dimensions can also help reduce unnecessary empty space and material consumption.

Packaging solutions for automated packaging lines include machine-erectable boxes, wrap-around packaging and specially designed folding boxes. Their dimensions, material properties and construction are tailored to existing packaging machinery to support efficient and reliable automated processes.

Yes. Existing packaging can be evaluated for material consumption, box construction, product protection and logistics efficiency. Professional packaging optimisation can help reduce empty space, improve pallet utilisation and simplify packaging processes. At prima, we analyse existing packaging solutions and develop more cost-effective alternatives where appropriate.